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info@delexcel.com
Comprehensive Capabilities to Meet Every Need
We offer a broad range of manufacturing capabilities that allow us to serve clients across the pharmaceutical industry. From early-stage clinical trials to full-scale commercial production, our manufacturing solutions are designed to meet the needs of today’s rapidly evolving pharmaceutical landscape. Our advanced facilities and experienced team enable us to handle even the most complex production processes with precision and efficiency.
Dosage Forms We Manufacture
We specialize in manufacturing a variety of dosage forms, allowing us to cater to a wide range of therapeutic areas and product needs. Our expertise includes:
- Oral Solid Dosage Forms: We manufacture a wide variety of tablets and capsules, including immediate-release and modified-release formulations.
- High-Potency Drugs: Our dedicated manufacturing suites are designed for the production of high-potency compounds with stringent safety measures.
- Clinical Batch Manufacturing: We offer clinical trial material production, ensuring that small-scale batches meet the same high-quality standards as commercial production.
| Equipment Type | Description |
|---|---|
| Current Capacity | ~2.5 million tablets/capsules per month (~30 million annually) |
| Granulation |
|
| Compression | Fluid Pack 16 Station 'D' Tooling Single/Bilayer Machine (48,000 Tablets/Hr) |
| Encapsulation | Automatic Capsule Filling Machine (1) (25,000 Capsules/hr), Anchor Mark |
| Coating |
|
| Packing | Blister Pack Machine (1) (25 Cycles/Min.), Elmach (Both Alu/Alu & Alu/PVC) |
Suite 1
Suite 1 is designed to meet the high demands of pharmaceutical manufacturing, boasting a current capacity of approximately 2.5 million tablets and capsules per month, translating to an annual capacity of around 30 million. This suite is equipped with advanced machinery to ensure efficient production while adhering to stringent regulatory standards.
Major Equipment
Key equipment in Suite 1 includes a Rapid Mixer Granulator, Particle Coater Granulator, and various blending and coating systems. The suite features cutting-edge compression technology with a Fluid Pack 16 Station 'D' Tooling Single/Bilayer Machine, enabling high output rates. Quality control is paramount, with automated capsule filling machines and blister packing solutions that ensure product safety and efficacy.
Suite 2
Suite 2 offers enhanced production capabilities with a current capacity of approximately 7.5 million tablets and capsules per month, equating to an annual output of around 90 million. This suite is engineered for flexibility and scalability, supporting both clinical and commercial production needs.
Major Equipment
Equipped with a Rapid Mixer Granulator and a Particle Coater Granulator, Suite 2 utilizes advanced blending and granulation technologies to optimize manufacturing processes. The suite includes a Fluid Pack 27 Station 'D' Tooling Single/Bilayer Machine for efficient compression and an automatic capsule filling machine capable of producing 40,000 capsules per hour. Additionally, the coating and packing operations in Suite 2 are streamlined with state-of-the-art systems, ensuring high-quality output that meets regulatory requirements.
| Equipment Type | Description |
|---|---|
| Current Capacity | ~7.5 million tablets/capsules per month (~90 million annually) |
| Granulation |
|
| Compression | Fluid Pack 27 Station 'D' Tooling Single/Bilayer Machine (129,000 Tablets/Hr) |
| Encapsulation | Automatic Capsule Filling Machine (1) (40,000 Capsules/hr.) |
| Coating |
|
| Packing | Blister Pack Machine (1) (40 Cycles/Min.), ACE Pharma (Both Alu/Alu & Alu/PVC) |
Cutting-Edge Technology for Precision Manufacturing
Our facilities are equipped with state-of-the-art technology and machinery to support all aspects of pharmaceutical manufacturing. This ensures that we can handle complex formulations and processes with ease. Our key equipment includes:
- Granulation Equipment: For wet and dry granulation, ensuring consistent particle size and flow properties.
- Tablet Compression Machines: Capable of producing high-speed, high-quality tablets for both small and large-scale production.
- Coating Systems:Advanced coating machines for film-coated, enteric-coated, and sugar-coated tablets.
- Encapsulation Machines: For the production of capsules, including hard and soft gel variations.
- Blister and Bottle Packaging Lines: Ensuring the safe and efficient packaging of finished products.
Tailored Solutions for Complex Needs
At DelExcel Pharma, we offer specialized manufacturing capabilities to meet the unique needs of our clients:
- Modified Release Technology: Expertise in extended-release and delayed-release formulations to enhance bioavailability and patient compliance.
- High-Containment Manufacturing: Our high-containment facilities allow us to safely handle and manufacture high-potency active pharmaceutical ingredients (HPAPIs).
- Bioavailability Enhancement: Technologies such as solid dispersion, nano-milling, and solubilization techniques to improve the bioavailability of poorly soluble compounds.